8 Color Fully Automatic Rotogravure Printing Machine with Smart Control System for Multiple Packaging Materials

• Customization: Available
• Warranty: 3year
• Certification: CE
• Model NO.: DSAY-A
• Condition: NEW
• System Supported: Windowsxp32
• After-Sales Service Provided: Overseas Third-Party Support Available
• Printing Interface: USB3.0
• Applicable Material: Stickers, Textile, Film, Paper, Plastic
• Arrangement Position of Color Groups: Combined Gravure Press
• Usage: Rigid Packaging Gravure, Flexible Packaging Gravure Printing Machine
• Feeding Mode: Web Gravure Printing Machine
• Automatic Grade: Semi-Automatic
• Color & Page: Double Faced Multi Colors
• Structure: Rotary Type Printing Machine
• Printing Width: 1100mm
• Printing Speed: 120-130m/Min
• Mechanical Speed: 130m/Min
• Printing Plate Dia: 100-350m
• Guiding Roller Width: 1130mm
• Unwinding Dia: 570mm
• Rewinding Dia: 570mm
• Transport Package: Wooden Case
• Trademark: JINYI
• Origin: Whenzhou
• HS Code: 8443170090
• Production Capacity: 20 Sets Per Month
• Package Size: 1450.00cm * 350.00cm * 310.00cm
• Package Gross Weight: 9000.000kg

Product Description

Product Description

1.Main parameter:(Based on 8 colors)

1).Printing type	combined rotogravure printing machine
2).Suitable material
	BOPP 18-100μm
	CPP 20-100μm
	PET 12-100μm
	NYLON 15-100μm
	PE (HD&LLD)35-130μm
	IPP 35-100μm
	Paper 18-120gsm
3).Printing width	720-1100mm (1100 model)
4).Mechanical speed	Max130m/min (Printing plate max 150mm)
5).Printing speed	Max 120m/min (Printing plate max 150mm)
6).Printing plate dia	100-350mm
7).Guiding roller width	1130mm
8).Unwinding dia	Max 570mm
9).Rewinding dia	Max 570mm
10).Paper core dia	Inner 76mm, outer 92mm.
11).Unwinding tension	Max 50N.M
12).Unwind traction tension	0-25kg (Vector control)
13).Rewinding tension	Max 40N/m
14).Rewind traction tension	Max 0-25kg (Vector control)
15).Registration precision	Vertical ±0.1mm (Computerized)
16).Pressing printing strength	235kg
17).Doctor blade movement	±5mm
18).Drying method	Electric heating
19).Heating power	Each color 28.5kw
20).Cooling water	7.68T/h
21).Main motor	15KW (Frequency motor)
22).Power supply	380V,50Hz,3Phase
23).Total power	150KW, actually 90KW (1100 model)
24).Dimension1100 model	14500×3500×3100mm
25).Video inspection system	Kesai ,China .(2000FV)

Detailed introduction

1. Unwinding

2.Traction tension:

3. Printing Part

Structure:

1).Dual station unwinding turret, 360°inching rotation.

2).Magnetic powder brake manual tension control.

3).The horizontal adjustment is manual

4).Air shaft

5).Auto cutting, pre-transmitting system for roll changes.

 

Specification:

1).Max roll dia:                                 Φ570mm

2).Roll horizontal adjustment:       ±20mm

3).Tension set:                                 Max 50N/m       

4).Tension control precision:        ±0.1kg

5).Max unwinding width:               1100mm

6).Turret rotating speed:                1r/min

 

Feature:

1).Unwinding shaft installed on the running supporter making the mechanical resistance smallest and little tension variation.

2).High precision rotation turret inside the wallboard ensures the accurate installation.

3).Air shaft, fast replacement, accurate centering.

4).Magnetic auto tension control two unwinding shaft to keep the tension stable during roll change.

5).It adopts roll change pre-transmitting system during roll change under high speed without stopping machine until the max speed, auto cutting makes the film waste less.

Structure:

1).Dual roller type

2).Pneumatic pressing roller connection and pressure adjustment.

3).Traction steal roller is driven by independent torque motor and triangle belt.

4).Unwinding traction steal roller is controlled by magnetic powder brake and auto tension sensor.

5).Tension floating roller potentiometer can do position inspection, with PLC and frequency converter, it realize close loop controlling.

 

Specification:

1).Traction roller:       Φ125m

2).Pressing roller:     Φ110m, PU rubber,A65°~70°

3). Max pressure of pressing roller:       220kg 

4). Tension set:      Max 25kg

5). Tension precision:       ±0.1kg

 

Feature:

1).Dual roller type ensures the tension stable.

2).Low damping tension floating roller can absorb the tension fluctuation quickly and ensure stable printing.

3).Traction tension is set accurately by precise reducing valve..

4).Driven by triangle belt which is convenient.

Structure:

1) Pneumatic shaftless printing plate installation.

2) Pressing roller is hollow type.

3) The down pressing structure of the pressing roller is swing arm type, move together with guiding roller which could do single adjustment.

4) The doctor blade is pneumatic, driven by independent synchronous motor.

5) The movement of the ink fountain is manual.

6) The driving case is closed type bevel wheel transmission case, when the power transmitted to the printing plate, it is pneumatic clutch control.

7) Automatic computerized registration, compensating roller adopts vertical movement type, the precise lead screw is transmitted by registration synchronous motor.

 

Specification:

1) Printing plate length:720~1120mm(1100 model)

2) Pressing roller: Φ120mm PU rubber A65°~70°

3) Max pressing strength:      235kg

4) Doctor blade movement:    ±5mm

5) Max ink-dipping depth:        40mm

6) Doctor blade pressure:        10-100kg

 

Feature:

1).Doctor blade adjusted in 3 direction can make the best angle.

2).Pneumatic clamping device of shaftless plate installation can improve the efficiency of plate replacement.

3).The linkage of pressing roller and guiding roller prevent the film from stretching and ensure the registration accuracy.

4).Computerized registration make the printing accuracy higher and improve production efficiency and save labor.

5).Left and right floating roller adopts lead screw, little space making reset accurate.

6).Computer registration makes the printing more accurate, improve production efficiency and save labor.

4. Drying part

5. Cooling part

6. Rewinding

Structure:

1) Independent drying and suction exhausting system, air circulated.

2) Fully closed oven.

3) Electric heating

4) Intelligent continual constant temperature controlling

5) Waste air eliminating tunnel

6) Longer oven of last unit

Specification:

1) Max temperature:      60℃

2) The material length in the oven: 1212mm

3) Wind mouth:        9 pieces

4) Returning hot wind use rate:          0~50%

5) Max temperature controlling precision:   ±2℃

6) Max supply air rate:     2300m3/h

7) Blower power: 

Intake air blower: 3kw (Each color)

Suction blower: 1.1kw (Each color)

    

Feature:

1) Circulated air save energy.

2) Multiple path drying prevent the film from blistering.

3) Each color auto constant temperature control, convenient and accurate.

4) Fast blowing speed and high rate of flowing make the film dried under high blowing speed and low temperature.

5) Oven is fully closed which is convenient for film going.

6) Minus pressure inside the oven keep hot air inside.

7) Outside oven increase the amount of blowing air to ensure the drying.

8) Longer oven of last unit can prevent the last color adhesive to the printing cylinder when the color cover the whole cylinder.

 

Structure:

1) Air cooling and water cooling

2) Water cooling roller is running type, the cooling water flowing back when the roller is full of water. Air cooling adopts centrifugal blower.

3) Water cooling roller touches the surface of the printing material.

 

Specification:

1) Centrifugal blower        0.25kw

2) Water cooling roller      Φ150mm

3) Water amount              7.68t/h  

 

Feature:

1) Easy structure reduce the resistance of film.

2) It can cool the material completely, and get the material to its original state which is better for precise registration.

3) Big diameter water cooling roller ensures the cooling after the film is dried.

Structure

1) Dual station turret, inching rotation.

2) Two rewinding shaft is transmitted by two torque motor.

3) Rewinding air shaft

4) The horizontal adjustment of the roll is manual

5) Roll change pre-transmitting system

6) It can alarm automatically when it reaches to the set length.

7) Auto splicing and cutting.

 

Specification:

1) Max roll dia:                              Φ570mm

2) Roll horizontal adjustment      ±20mm

3) Rewinding motor(2 set)          Max 40N/m

4) Turret rotating speed               1r/min

5) Tension set                                40N/m

6) Tension decelerating                0-100%

 

Feature:

1) Rewinding tension adjustment prevent the film from being irregular.

2) Air shaft, convenient replacing and accurate centering.

3) It adopts roll change pre-transmitting system during roll change under high speed without stopping machine until the max speed and angel. Auto cutting reduces film waste.

4) Rewinding tension adjustment can prevent the film from being irregular.

7. Frame

8. Main transmission part

9. Auto tension

Structure:

1)The wall board is made of high strength low stress combined alloy cast iron.

2) The guiding roller is hollow.

3) Video inspection device.

 

Specification:

1) Thickness of the wall board:         70mm

2) Distance between two printing unit:  1m

3) Guiding roller:        56mm76mm100mm

4) Guiding roller length:           1130mm 

5) Distance between of curving line of guiding roller: 36mm

 

Feature:

1) Combined wallboard with high stability.

2) Each guiding roller has line shape to prevent film from slipping during running.

3) Video inspection device let us see printing result clearly and ensure the registration accuracy.

Structure:

1) The main inverter motor sends the transmission to each color and drive the printing plate roller rotate by main transmission roller and several couple shaft and gear case.

2) Driven by triangle belt

3) The connecting point with gear case and each transmission shaft is flexible connection.

 

Specification:

1) Inverter motor power:              15kw

2) Transmission shaft dia:           Φ40mm

3) Coupling                                     Flexible type

 

Feature:

1) Full load start under low speed

2) Transmission is accurate and even

1) 3 motor closed loop tension system, PLC and man-machine centralized control

10. Lighting system

1) Explosion-proof lamp

 

11. Photo eye registration

1) Vertical auto registration system adopts photo eye registration system which is made in china.

Main component brands and models

Main equipment list:

1. PLC	Siemens,Germany
2. Man machine	Hitech, Taiwan
3.Temperature controller	Keqiang, China
4.Pneumatic parts	Airtac,Taiwan
5.Main bearing	NSK,Japan
6. Magnetic powder brake	Huangguang,China
7. Rewinding traction frequency motor	Siemens ,Germany
8. Low damping and precision cylinder	Fujikura,Japan
9. Precise reducing valve	SMC
10. Precise potentiometer	Saia-burgess
11.Main motor	Siemens,Germany
8.Rewinding torque motor 40N/m	Weili,China
9.Frequency converter	Yaskawa ,Japan(or Inovance ,China)
10.Auto register system	Kesai,China
11.Video inspection system	Kesai,China
12.Photo eye	Kesai,China
13.Auto tension controller	Wennew,china
14.Low voltage electrics	Chint, China
15.Switch	Shinuo,China
16.Centrifugal blowers	China
17.Synchronous motor	Xinjiefei,China
18.Explosion-proof lamp	Huapu,China

Customer need to prepare:

    1.380V 50Hz 3 phase four line power;

    2. Basic treatment;

    3. Equipment for installation;

    Notice: Our company preserve the rights to the above specification and has the rights of final explanation to the configuration modification without advanced notice.

Optional devices

Spare Parts Listwith machine (  8colors)

Name and description	Quantity	Notice
DASY-1100A model rotogravure printing machine	1 set	1.Extra add one big meter display 2.Static brush 10pieces
Operational manual	1 piece
Main motor	1 set
Pneumatic ink pump	8pieces
600mm rubber roller	8pieces
800mm rubber roller	8pieces
1100mm rubber roller	8pieces
600mm general ink roller	8pieces
800mm general ink roller	8pieces
1100mm general ink roller	8pieces
Ink tray	8pieces
10 inch adjustable wrench	1 pieces
Soft and hard scraper	each 8 pieces
Inner six-angle wrench	1 piece
8 inch line shape screwdriver	1 piece
17~14 open mouth wrench	1 piece
8~10 open mouth wrench	1 piece
17~19 wrench plum blossom	1 piece
22~24 open mouth wrenc	1 piece

FAQ

Pre-sales issues
01. How to get in touch with us?
Call us directly [phone] (Ms. Jolie )
Direct to the company: WANGNAN ROAD, JIELUTOU VILLAGE, SHANGWANG STREET, RUIAN, WENZHOU, ZHEJIANG, CHINA
 
 

03. How to recommend products?
We have nearly 14 products in four series. We can also provide non-standard equipment production and new product development services according to customer requirements. According to the customer's requirements to be produced, the purpose of the product to be purchased, the environment, the purchase volume and other related conditions, we will recommend several cost-effective products for the customer to choose.
  

02. How to answer technical guidance?
For some customers who need non-standard equipment, we will communicate with the company's relevant technical personnel according to the customer's specific requirements, taking into account the technical feasibility and production costs, and give customers solutions.
 

04. How to make a quotation?
Based on our company's research and development costs, production costs and customer purchases, we conduct calculations to determine the price of the product.

Problems in sale
01. About payment
After signing the contract, 30% of the total payment will be paid in advance, and the factory will accept the payment and pay the full amount of the machine for delivery.
 

03. Order tracking
After the customer places an order, our company will send professional personnel to track the order and regularly report the production progress to the customer. Customers can check the order status on the official website (delivery query).
 
 
 
 

05. Product packaging
Before the product is shipped, it will be packed in a strict vacuum plus bottom tray (wooden tray or steel tray)
 

 
02. About delivery time
About 45 working days after receiving the deposit (non-standard machine), the factory will re-decide whether to change the delivery date when the order is confirmed. The standard machine is generally within 30 working days after receiving the deposit
 
04. Product testing
During the production process, our company will adopt strict inspection process to ensure product quality. Through internal inspection, we ensure that the components produced by our company meet the technical requirements; through external inspection, we ensure that the components produced by our company are not subject to quality problems; and then pass the whole machine inspection to ensure that the mechanical equipment meets the technical production requirements .
 
06. Product Transportation
Products are generally shipped from Ningbo Port, China to the destination port by sea.

After sales question
01. Shelf life/warranty period of the product
The product warranty period is generally one year, and our company provides lifetime maintenance services. If the machine has quality problems, our company will help the customer to solve it through the following ways: a. Send spare parts to the customer. b. Remotely assist customers in maintenance. c. Notify our agent company to send personnel to the customer's factory for maintenance. d. Our company directly dispatches relevant personnel to the customer's factory for maintenance.
 
03. About machine maintenance
We will contact customers on a regular basis on how to maintain and maintain the machine. For domestic customers, we will have a master to provide on-site service.

 
02. About transportation damage
In the process of product transportation, if product damage occurs, it is determined that our product packaging and reinforcement work is not in place, and our company will bear the corresponding losses.
 
 
 
 
 
04. Problems during use
If there is any problem in the process of using the product, the customer can directly call or send an email to our after-sales department (24-hour hotline). The personnel of our department will respond immediately and make a decision on the response measures within 24 hours.

Company Profile

Wenzhou Jinyi Machinery Co., Ltd

Wenzhou JINYI Machinery Co., Ltd is specialized in producing plastic soft packing and paper printing equipment. We have applied ourselves to the printing and packing work of research, development and production for a long time, we take advantage of processing superiority in wenzhou city, absorb other's good aspects to research, improve and perfect our products to make them advanced and reliable characters, our product have excellent quality and price to occupy the market.
 
Our company mainly produce the products as following: any grade of rotogravure printing machine, slitting machine, laminating machine and plastic bag making machine, we also design and produce the special machine for our customer according to their special requirements.
 
We look forward to make friends with much more people with lofty ideals, and also listen to the comments and suggestions from old and new customers.
 
We will go forward hand in hand to build our glorious futu.

Why Choose Us?

OEM/ODM capabilities
Competitive pricing & bulk discounts
Fast shipping & customs clearance support
Turnkey project solutions

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